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Acheson Colloids Products

Friction Fighters:
EMRALON® products, with fluoropolymers as their functional pigment, are developed to lubricate lightly loaded parts and provide non-stick properties due to their extremely low static coefficient of friction.

Examples:
Rubber "O" Rings - The Emralon® coating allows the "O" ring to be easily slipped into place and to run smoothly during break-in.
Metal Shafts - Emralon® products provide a low friction surface between metal parts. Emralon® products are frequently used on carburetor shafts, printer shafts, headlight retractors, and more. They provide lubrication for the life of the parts in corrosive and solvent environments.

>> EMRALON TW-020 (View Specification Sheet Sample)

DAG® products are based on graphite. Dag coatings perform particularly well in slightly humid conditions or at elevated temperatures. Dag products offer good lubrication at competitive prices.

Examples:
Gaskets - In order for an automotive head gasket to adjust and not tear during assembly, the gasket stock is coated with Dag. The Dag coating also withstands engine temperatures but allows easy engine disassembly.
Anti-seize - Dag graphite coatings function well in hostile environments such as exhaust gas of automobiles or jet engines. These coatings keep coated metal parts from galling and fusing together at temperatures over 1000°F (538°C).

MOLYDAG® products are heavy duty. Based on molybdenum disulfide, Molydag products are suitable to separate yet lubricate surfaces under pressures beyond the point of plastic deformation of steel.

Examples:
Ejection Seats - The pilot may never need to use the ejection seat. But if he does, it had better work. Molydag products are designed to work every time in a variety of extreme conditions.
Emergency Door Hardware - The next time you exit a movie theater or school, you can be sure the door will open easily every time, with low pressure, when the internal components are coated with Molydag.

Coating Selection - The versatility of Achesonís dry film lubricants range provides a product for every design situation. To choose the right coating, consider a few aspects of the part to be coated and situation in which it will operate. When selecting a dry film lubricant, consider the following:
  • 1. What cure cycle will the substrate tolerate?
  • 2. What is the contact pressure?
  • 3. Are anti-stick properties or low static coefficient of friction required?
  • 4. What is the maximum service temperature?
  • 5. Is the coating required to resist gasoline, solvents, and/or chemicals?
  • 6. What wear life is required? (Is a substrate pretreatment required?)
  • 7. Is corrosion resistance important?
  • 8. Must the coating be flexible?
  • 9. Is color important?

  • EMRALON®
    Property EMRALON 305 EMRALON
    8301-01
    EMRALON 329 EMRALON 330 EMRALON 333 EMRALON 334
    Lubricating Pigment Fluoropolymer Fluoropolymer Fluoropolymer Fluoropolymer Fluoropolymer Fluoropolymer
    Resin Phenolic Polyurethane Thermoplastic Phenolic Polyamide-imide Polyomide-imide
    Carrier MEK, SB-2 Water SB-1 MEK SB-3 SB-3
    Colour (cured) Black Clear Clear Green Black Black
    Cure 60 min. @ 150°C (300°F) 30 min. @ 100°C (212°F) Air Dry 2 hrs. @ Room Temp. Air Flash + 60 min. @ 150°C (300°F) Air Flash + 10 min. @ 150°C (300°F) Air Flash + 10 min. @ 150°C (300°F)
    CoF (static) 0.10 0.06 - 0.08 0.06 - 0.09 0.05 - 0.07 0.09 0.07
    Service Temp. 150°C (300°F) 260°C (500°F) 82°C (180°F) 130°C (275°F) 204°C (400°F) 204°C (400°F)
    Salt Spray Resistance X NR* NR* X X X
    Solvent Resistance X   NR*   X X
    Flexible   X        
    Coverage 645 sq. ft/gl @.5mil 744 sq. ft/gl @.5mil 400 sq. ft/gl @.5mil 560 sq. ft/gl @.5mil 590 sq. ft/gl @.5mil 590 sq. ft/gl @.5mil
    VOC 5.35 lbs/gl (640 g/l) 2.72 lbs/gl (325 g/l) 6.50 lbs/gl (778 g/l) 5.97 lbs/gl (715 g/l) 6.75 lbs/gl (808 g/l) 6.60 lbs/gl (790 g/l)
    SUBSTRATES
    Rubber   X X X    
    Wood   X X X    
    Glass   X X      
    Metal X X X X X X
    Plastic   X X X    
    APPLICATION
    Spray X X X X X X
    Dip-Spin X X X X    
    Brush X X X X    
     
    EMRALON®, DAG®, MOLYDAG® and Dry Film Lubricants
    Property EMRALON
    TM-008
    GP 1904 EMRALON
    TM-001A
    DAG 154 DAG 213 MOLYDAG 250 MOLYDAG 250
    Resin Fluoropolymer Fluoropolymer & Graphite Fluoropolymer Graphite Graphite Molybdenum Disulfide & Graphite Molybdenum Disulfide
    Carrier Alkyd Phenolic Acrylic Thermoplastic Epoxy Thermosetting Epoxy
    Colour (cured) Black Black Clear or Blue Black Black Black Gray-Black
    Cure 10-20 min. @ 200°C (392°F) 60 min. @ 150°C (300°F) Air Flash +30 mins. @ 150°C (300°F) Air Dry 2 hrs. @ Room Temp. Air Flash +60 mins. @ 177°C (350°F) Air Flash +60 mins. @ 150°C (300°F) 60 min. @ 204°C (400°F)
    CoF (static) 0.07 0.08 0.08 - 0.10 0.19 0.18 0.13 0.14
    Service Temp. 150°C (300°F) 150°C (300°F) 150°C (300°F) 204°C (400°F) 150°C (300°F) 177°C (350°F) 135°C (275°F)
    Salt Spray Resistance X X NR* NR*      
    Solvent Resistance X X   NR*   X X
    Flexible     X        
    Coverage 528 sq. ft/gl @ 1mil 530 sq. ft/gl @ .5mil 430 sq. ft/gl @ .5mil 336 sq. ft/gl @ .5mil 336 sq. ft/gl @ 1mil 435 sq. ft/gl @ 1mil 544 sq. ft/gl @ 1mil
    VOC 0.87 lbs/gl (104 g/l) 6.00 lbs/gl (720 g/l) 0.34 lbs/gl (41 g/l) 5.93 lbs/gl (710 g/l) 5.90 lbs/gl (708 g/l) 4.90 lbs/gl (589 g/l) 4.96 lbs/gl (594 g/l)
    SUBSTRATES
    Rubber   X X        
    Wood   X   X      
    Glass   X          
    Metal X X   X X X X
    Plastic   X X X X    
    APPLICATION
    Spray X X X X X X X
    Dip-Spin X X          
    Brush X X X        
    NR* = Not Recommended for corrosive environment applications.
    Cure times are recommendations for optimum coating performance.


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